Flexographic Press Operator

Written October 16, 2019

FLSA Status: Nonexempt

Job Summary

Responsible for setting up and operating a flexographic printing press according to written and/or verbal instructions, established company procedures, safety, and quality guidelines by performing the following duties personally.

Essential Duties and Responsibilities

  • Receives production order and job assignments from supervisor. Sets up press, installs specified rubber plate and printing dies on cylinder, installs cylinder on shaft, and secures assembly in bed of press.
  • Fills dye fonts with prescribed inks or dyes.
  • Adjusting position of cylinder to print two or more colors without overlapping or smearing previously printed area.
  • Inserts shaft through core of paper or plastic roll and secures roll on press in feed position.
  • Splices end of roll to trailer sheet remaining in press and makes adjustments to regulate roll tension and feed.
  • Starts press, adjusting speed, tension, and alignment of printing plate.
  • Cuts sample of printed material from end of printed roll and inspects for imperfections, such as blurred or off-center impressions.
  • Secures supervisor's approval for production run.
  • Prints job maintaining optimum production rate, color density, registration, and quality standard within company and customer guidelines.
  • Cleans rubber plate, cylinder, and dye fonts, and lubricates press.
  • Completes production run including overruns and production samples.
  • Completes production records.
  • Ensures proper cleanliness of press, workstation, and immediate press area by returning unused ink or dye to ink room, removing trash, rags, and extra press sheets.
  • Responsible for training press helper or apprentice to operate press.

Supervisory Responsibilities

This job has no supervisory responsibilities. Carries out conduct and leadership responsibilities in accordance with company policies, procedures, safety, and applicable laws.

Qualifications

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education and/or Experience

High school diploma or general education degree (GED): or three to five years related experience and/or training; or equivalent combination of education and experience.

Language Skills

Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write simple correspondence. Ability to effectively present information to one-on-one and small group situations to customers, clients, and other employees of the organization.

Mathematical Skills

Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent and to draw and interpret bar graphs.

Reasoning Ability

Ability to apply common sense understanding to carry out detailed but uninvolved written or oral instructions. Ability to deal with problems involving a few concrete variables in standard situations.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to stand; walk; use hands to finger, handle or feel; reach with hands and arms; talk and hear. The employee is regularly required to stoop, kneel, or crouch. The employee is occasionally required to sit. The employee must regularly lift/or move up to 25 pounds and occasionally lift and/or move 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, and ability to adjust focus.

Work Environment

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly exposed to moving mechanical parts, fumes, toxic chemicals, and heat. The noise level in the work environment is usually moderate to loud. Some independent travel may be required.